hydraulic double acting hammer
Development and manufacture of hydraulic top pressure hammers
CNC-controlled hydraulic double acting hammer
We at OSM Makina are leaders in the development and manufacture of hydraulic top pressure hammers and are proud to be the first supplier of CNC controlled models of this type in Turkey. With more than 40 years of experience in the industry and more than 10 years of specialization in manufacturing, we are setting new standards in the forging industry. Under our TRtech brand, we have developed machines that combine precision, automation and energy efficiency while meeting the highest quality standards.
Our hydraulic die forging hammers are specially designed to meet the requirements of modern production processes and offer the ideal solution for companies that rely on speed and reliability. By combining innovative technology and user-friendly operation, we enable higher productivity with easy maintenance.
A central component of our corporate philosophy is manufacturing in our own country. All parts of our machines are manufactured entirely in our own production facilities, which guarantees the quality and durability of our products. With our work, we aim to take forging technology to a new level and support companies worldwide with advanced and sustainable solutions.
Our hydraulic die forging hammers are specially designed to meet the requirements of modern production processes and offer the ideal solution for companies that rely on speed and reliability. By combining innovative technology and user-friendly operation, we enable higher productivity with easy maintenance.
A central component of our corporate philosophy is manufacturing in our own country. All parts of our machines are manufactured entirely in our own production facilities, which guarantees the quality and durability of our products. With our work, we aim to take forging technology to a new level and support companies worldwide with advanced and sustainable solutions.
OSM MAKİNA
Experience difference ,live trust.
Since its inception, OSM Makina and its experienced and competent team have fulfilled all commitments on time and without a hitch, with its work always being recognized as flagship projects.
High quality and efficiency of our hydraulic top-pressure hammers
Advantages of our hydraulic top-pressure hammers
Our hydraulic top pressure hammers offer a variety of benefits that make them an excellent choice for companies in the forging industry. The innovative CNC control enables precise control of the impact force and impact sequence, resulting in consistently high quality and efficiency in production. This not only reduces waste, but also increases productivity as the machines work faster and more reliably. Another outstanding feature of our machines is their energy efficiency, which is achieved through modern hydraulics. Companies can significantly reduce their operating costs as energy consumption is reduced by up to 30 % compared to conventional systems.
In addition, our top-pressure breakers are characterized by their exceptional robustness and durability. They are designed to work reliably and require little maintenance, even under extreme conditions. The user-friendly controls and simple maintenance also help companies to carry out their production processes efficiently and without unnecessary downtime. Our machines also offer a high degree of flexibility, as they can process different materials and workpiece sizes with maximum precision.
Last but not least, our hydraulic top pressure hammers contribute to sustainability by lowering energy consumption and reducing emissions. Companies that rely on our machines benefit from more environmentally friendly production and a positive image as a sustainable company. All these advantages make our top-pressure breakers a good choice for companies that value efficiency, reliability and environmental awareness.
In addition, our top-pressure breakers are characterized by their exceptional robustness and durability. They are designed to work reliably and require little maintenance, even under extreme conditions. The user-friendly controls and simple maintenance also help companies to carry out their production processes efficiently and without unnecessary downtime. Our machines also offer a high degree of flexibility, as they can process different materials and workpiece sizes with maximum precision.
Last but not least, our hydraulic top pressure hammers contribute to sustainability by lowering energy consumption and reducing emissions. Companies that rely on our machines benefit from more environmentally friendly production and a positive image as a sustainable company. All these advantages make our top-pressure breakers a good choice for companies that value efficiency, reliability and environmental awareness.
High precision and efficiency
Our hydraulic top pressure hammers have been specially developed to ensure maximum precision and efficiency in forging processes. Thanks to their CNC control, they enable precise control of the impact force and the impact sequence, resulting in consistent results.
This precision reduces waste and significantly improves the quality of the end products. In addition, the efficiency of the machines contributes to shorter production times, which increases productivity and reduces costs. Companies benefit from reliable performance that impresses even in demanding applications.
This precision reduces waste and significantly improves the quality of the end products. In addition, the efficiency of the machines contributes to shorter production times, which increases productivity and reduces costs. Companies benefit from reliable performance that impresses even in demanding applications.
Save energy with the latest technology
The innovative hydraulic technology of our top-pressure breakers ensures particularly energy-efficient operation. Intelligent control and optimization of energy consumption significantly reduce operating costs without compromising performance.
Compared to conventional mechanical systems, our machines can reduce energy consumption by up to 30 %. This not only makes them economically attractive, but also helps companies to achieve their sustainability goals.
Compared to conventional mechanical systems, our machines can reduce energy consumption by up to 30 %. This not only makes them economically attractive, but also helps companies to achieve their sustainability goals.
Robustness and durability
Our machines are made from high-quality materials that guarantee a long service life even under heavy use. The robust design ensures a high load capacity while minimizing maintenance requirements.
Regular use in harsh environments is no problem for our top-pressure hammers. Thanks to the reliable design, companies can reduce downtimes and keep their production processes stable.
Regular use in harsh environments is no problem for our top-pressure hammers. Thanks to the reliable design, companies can reduce downtimes and keep their production processes stable.
Simple operation and maintenance
Thanks to their ergonomic design and intuitive controls, our top-pressure hammers are easy to operate. Even less experienced employees can use the machines efficiently after a short briefing.
In addition, all important components are easily accessible, which simplifies and shortens maintenance. This saves companies time and costs for training and maintenance, while the machines continue to operate at maximum performance.
In addition, all important components are easily accessible, which simplifies and shortens maintenance. This saves companies time and costs for training and maintenance, while the machines continue to operate at maximum performance.
Flexibility in use
Our hydraulic hammers are versatile and can be adapted to different production requirements. Whether large or small workpieces, the machines offer the flexibility to precisely process different materials and sizes.
This versatility makes them the ideal choice for companies operating in different industries or looking to expand their product range.
This versatility makes them the ideal choice for companies operating in different industries or looking to expand their product range.
Sustainability and environmental protection
By reducing energy consumption and noise, our hydraulic breakers meet the requirements of modern, environmentally friendly production. They help to reduce a company's carbon footprint and promote the use of sustainable technologies.
Companies benefit from a positive image and at the same time meet international environmental standards without having to compromise on performance and quality.
Companies benefit from a positive image and at the same time meet international environmental standards without having to compromise on performance and quality.
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hydraulic double acting hammer
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Frequently asked questions on the subject: hydraulic double acting hammer
What is a hydraulic top-pressure breaker and how does it work?
A hydraulic top-pressure hammer is a special machine used in the forging industry to shape or machine workpieces by impact. Unlike mechanical hammers, which are based on springs or flywheels, the hydraulic top-pressure hammer uses hydraulic energy to generate a precise and controlled impact force.
The hammer is driven by a hydraulic system that moves the piston downwards at high speed to machine the workpiece. It is controlled by a CNC controller, which enables precise control of the impact force and impact frequency. This results in greater precision and efficiency compared to conventional methods. The machine can be used for different materials and workpieces in a variety of applications.
The hammer is driven by a hydraulic system that moves the piston downwards at high speed to machine the workpiece. It is controlled by a CNC controller, which enables precise control of the impact force and impact frequency. This results in greater precision and efficiency compared to conventional methods. The machine can be used for different materials and workpieces in a variety of applications.
What are the advantages of using a hydraulic top-pressure breaker compared to mechanical breakers?
The hydraulic top-pressure hammer offers numerous advantages over mechanical hammers. Firstly, it is much more energy efficient, as the hydraulics enable more precise control of energy consumption. Secondly, the CNC control allows for more precise adjustment of the impact force and frequency, resulting in consistent quality of the parts produced.
Maintenance is also easier as there are fewer moving parts and the machine is more robust and durable overall. The higher precision reduces material loss and increases productivity. Finally, the hydraulic top pressure hammer is more flexible as it can be used for a variety of applications and workpiece sizes.
Maintenance is also easier as there are fewer moving parts and the machine is more robust and durable overall. The higher precision reduces material loss and increases productivity. Finally, the hydraulic top pressure hammer is more flexible as it can be used for a variety of applications and workpiece sizes.
How much energy does a hydraulic top-pressure breaker save compared to other machines?
A hydraulic top-pressure breaker can consume up to 30 % less energy than mechanical machines. This is due to the optimized hydraulic technology, which enables a more efficient use of energy. The hydraulic breaker only works at full power when it is needed, which reduces energy consumption compared to mechanical breakers that work constantly.
In addition, precise control using CNC technology enables further optimization of energy consumption. For companies, this means a significant reduction in operating costs and more sustainable production. In times of rising energy prices, this is a decisive competitive advantage.
In addition, precise control using CNC technology enables further optimization of energy consumption. For companies, this means a significant reduction in operating costs and more sustainable production. In times of rising energy prices, this is a decisive competitive advantage.
What maintenance requirements does a hydraulic top-pressure breaker have?
The maintenance of a hydraulic top-pressure breaker is relatively simple and inexpensive compared to conventional machines. As the breaker is mainly hydraulically operated and there are fewer moving parts than with mechanical breakers, there is less wear and tear. Nevertheless, it is important to check the level of the hydraulic fluid regularly and replace it if necessary to ensure optimum performance.
Seals and hoses must also be checked for cracks and wear. Thanks to the CNC-controlled technology, faults and malfunctions are indicated at an early stage, which makes preventive maintenance measures easier. In general, the reduced maintenance effort reduces downtimes and extends the service life of the machine.
Seals and hoses must also be checked for cracks and wear. Thanks to the CNC-controlled technology, faults and malfunctions are indicated at an early stage, which makes preventive maintenance measures easier. In general, the reduced maintenance effort reduces downtimes and extends the service life of the machine.
In which industries are hydraulic top-pressure hammers used and why?
Hydraulic top pressure hammers are mainly used in the forging industry, but also in other areas where precise shaping of metal is required, such as the automotive and aerospace industries. They are used to manufacture components such as crankshafts, axles or gears, as they offer high impact force and precise control.
These machines are particularly suitable for machining workpieces with high tolerances and high quality. Other areas of application include the machining of large metal parts in heavy industry as well as in toolmaking and mechanical engineering. The reason for the wide range of applications is the flexibility of the machine, which can process different materials and workpieces efficiently and with high precision.
These machines are particularly suitable for machining workpieces with high tolerances and high quality. Other areas of application include the machining of large metal parts in heavy industry as well as in toolmaking and mechanical engineering. The reason for the wide range of applications is the flexibility of the machine, which can process different materials and workpieces efficiently and with high precision.
